Door Fittings Making Machines


Door Fittings products Making Machines

Door Fittings Making Machines

Streamline Your Door Fittings Production with

Our High Quality Machinery


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Sheet metal processing machines made by TL Pathak are used to manufacture

Door and Window fitting products

The innovative Sheet metal processing machines manufactured by TL Pathak play a crucial role in the production of high-quality door fittings. The Sheet Shearing Machine ensures precise cutting of the metal sheets, allowing for perfect dimensions required for handles, hinges, tower bolts, and aldrops. The Mechanical Power Press is utilized to punch holes or create intricate designs on the metal surfaces with impeccable accuracy.

The Radial Drilling Machine enables the drilling of holes in various sizes and positions on the fittings, ensuring proper alignment and functionality once installed on doors. Lastly, the Buffing Machine adds a flawless finish to the door fittings, enhancing their aesthetic appeal and durability. With these state-of-the-art machines from TL Pathak at work, manufacturing top-notch door fittings has never been easier or more efficient.

Sheet Shearing Machine

The initial step in producing a sheet metal component involves cutting it to the appropriate size. This task can be accomplished by various types of shearing equipment, which are versatile machines designed for cutting alloys and other types of sheet metal. Some shearing machines work with an angular shear motion similar to scissors, while larger ones utilize a straight shear action with a fixed angled blade. In either case, the process involves two blades - one stationary and one moving up and down with little clearance between them. As the shearing action progresses from one side of the material to the other, the rake (the angle of the blades) and clearance (the space between them) play significant roles in achieving the desired outcome. In press type shears, for example, the upper blade is typically tilted at an angle of .5 to 2.5 degrees relative to the lower blade. The machine itself usually consists of a stable base, one mounted blade, a vertically moving crosshead, and hold-down mechanisms such as pins or feet that keep the material in place during cutting. To ensure precise workpiece dimensions, a gauging system equipped with stops is employed.

Sheet Sheaing Machine

Specification

Model Cutting Cap. in MS Length-X Thickness Stroke Per Minute Table Height Table Width Front Gauge Rear Gauge Motor HP/WK Blade Length X Width X Thickness Overall Dimension in M.M
  Length A Width B Height C
POS-156 1525X6 25 750 450 600 750 7.5/5.5 1525X75X18 2500 1950 2300
POS-206 2030X6 25 750 450 600 750 10/7.7 2030X75X18 2300 1200 2500
POS-256 2540X6 25 750 450 600 750 10/7.7 2540X75X18 2800 1500 2650
POS-185 1525X8 20 750 450 600 750 10/7.7 1525X75X18 3400 1575 2750
POS-208 2030X8 20 750 450 600 750 12.5/9.7 2030X75X18 2400 1575 2750
POS-258 2540X8 20 750 450 600 750 15./11.2 2540X75X22 2900 1650 3025
POS-318 3125X8 20 750 450 600 750 20/15 3125X75X22 3450 1875 3525
POS-2010 2030X10 20 800 450 600 750 15/11.2 2030X100X20 2900 1900 3550
POS-2510 2540X10 20 800 450 600 750 20/15 2540X100X22 3400 1900 3550
POS-3110 3125X10 20 800 450 600 750 25/18.7 3125X100X25 3400 1950 3650
POS-1513 1525X13 20 800 450 600 750 15/11.2 1525X100X25 3400 1575 2750
POS-2013 2030X13 20 800 450 600 750 20/15 2300X100X25 1575 2750 2750
POS-2513 2540X13 20 800 450 600 750 25/18.7 2540X100X25 2900 1650 3025
POS-2016 2030X16 20 800 450 600 750 25/18.7 2030X100X25 3450 1875 3525
POS-2516 2540X16 20 800 450 600 750 30/22.5 2540X100X25 2900 1900 3550
POS-3116 3125X16 20 800 450 600 750 40/30 3125X100X25 3400 1900 3550

Mechanical Power Press

The mechanical power press is a formidable machine in the world of manufacturing, capable of shearing, punching, forming, and assembling metal with precision and efficiency. In the realm of door fittings products making machines, this powerhouse device reigns supreme. With tools or dies attached to slides or rams, it transforms raw materials into functional pieces that are essential for securing doors in place. The process is simple yet complex - stock is carefully placed on a bottom die before being struck with a top die, resulting in seamless metalworking magic. The clanking sound of the press resonates throughout the workshop as it tirelessly churns out perfectly crafted components ready for their next assembly. With its unyielding strength and unwavering accuracy, the mechanical power press stands as a testament to human ingenuity and technological advancement in modern manufacturing processes; truly a marvel to behold.

Mechanical Power Press

Specification (Available in 5 Tons to 200 Tons)

CAPACITY IN TONS 5 TONS 10 TONS 40 TONS 50 TONS 60 TONS 80 TONS 100 TONS 150 TONS 200 TONS
Crankshaft Diameter 70 88 135 140 150 160 170 190 250
Adjustment of Stroke 38 50 76 89 100 115 130 150 150
Adjustment of Ram 25 25 25 25 25 25 25 25 25
25Punch Hole in Ram 25 25 38 45 45 50 50 80 80
Hole in Bed 63 76 95 101 115 130 150 200 225
Bed Size (Length x Width) 355x178 432x228 635x355 685x406 712x457 738x508 891x612 1041x737 1100x813
Bed Thickness 50 58 76 83 88 95 114 127 137
Dist.between bed to Ram 177 204 320 350 380 380 406 457 482
Flywheel Dia. 406 458 584 660 762 812 863 965 1016
Stroke per minute 80 70 35 35 30 30 30 25 25
H.P Required _ _ _ _ _ _ _ _ _
For Geared (1440 RPM) 1 1.5 4 5 7.5 10 10 12.5 15
For Ungeared (960 RPM) 1 2 _ _ _ _ _ _ _
Floor to top of Bed 700 830 1000 1000 1000 1000 1000 1000 1000
Allover Size LR X FB X H 700x600x1600 800x800x1900 1100x1200x2400 1200x1300x2500 1300x1350x2650 1500x1500x2750 1750x1750x2900 2050x2000x3300 2200x2150x3500
Weight Approximate 350 600 1900 2500 2700 3200 4700 6200 7700

Radial Drilling Machine

The Radial Drilling Machine is a versatile and essential tool for creating precision door fittings products. With its unique design, this special purpose drilling machine features a drilling head that effortlessly glides along the radial arm, allowing for precise adjustments to be made on the vertical pole. Whether it's raising, lowering, or rotating the arm, this machine provides unparalleled control over the positioning of the drill above the workpiece. This level of accuracy ensures that every hole drilled is perfectly aligned and consistent, resulting in high-quality door fittings products that meet even the most stringent standards. The Radial Drilling Machine truly elevates production efficiency and craftsmanship to new heights in manufacturing these essential components.

Radial Drilling Machine

Specification

Model PS-40
Titling working table Fixed
Drilling capacity 40 mm
Pilllar diameter 121 mm
Spindle nose to table distance 595 mm
Distance from spindle nose to base distance 1050 mm
Distance from spindle centre to pillar surface (in mm) 320 (max)
Table level 480 mm
Taper in spindle MT-4
number of speed 8 speed
Range of speed (RPM) 70 to 2000
Table size (in mm) 410 x 410
Base size (m/c area in mm) 440 x 715
Overall base size (in mm) 445 x 720
Spindle travel 250 mm
Pillar length 1450 mm
Overall height with pulley gurad 1860 mm
V-belt section B-59
Weight (Approx) 325 kgs
Motor 1440 RPM 3 Phase 440 Volts 2 H.P
Shipping wooden case 860x460
Inner size LxWxH 1580 mm

Buffing Machine

The cast iron used in this product is of superior quality and precisely machined to ensure precise alignment of its bearings. The frame and feet are constructed as a single piece, providing thorough coverage of the motor's working components. Both the stator and rotor cores are made up of thin layers of top-grade silicon steel, each insulated from the other to minimize core losses. Our stator windings are made with high-grade super-enamelled wire, thoroughly dried and coated in insulating varnish for optimal insulation. Additionally, our shafts are crafted from first-rate mild steel, closely machined and expertly ground for precise bearing placement.

Buffing Machine

Specification

Model Pedestal Type Model Bench Type Wheel Size Motor Rating H.P N.L.R.P.M
PPG-1 PBG-1 6''x1/2''x1/2'' .5 2880
PPG-2 PBG-2 6''x3/4'' TO 1''x1/2'' .5 2880
PPG-6 PBG-6 8''x1''x5/8'' 1 2880
PPG-7 PBG-7 10''x1''x1'' 1 1500
PPG-7A PBG-7A 10''x1''x1'' 1.5 3000
PPG-8 PBG-8 10''x1''x1'' 1.5 1500
PPG-9 PBG-9 12''x1.1/2''x1'' 2 1500
PPG-9A PBG-9A 12''x2''x1'' 2 1500
PPG-10 PBG-10 14''x1.1/2''x1.1/2'' 2.5 1500
PPG-10A PBG-10A 14''x2''x2'' 3 1500
PPG-11 PBG-11 16''x1.1/2''x1.1/2'' 3 1500
PPG-12 PBG-12 16''x2''x2'' 3 1500
KA-50 ----- 18''x2''x2'' 7.5 1500
KA-75 ----- 18''x3''x2'' 7.5 1500
KA-75A ----- 18''x3''x2'' 7.5 1500
Hinges Making Machines

Door & Window Handle Making Machines



Door & Window Hinges / Handle Application

Stainless Steel Door Hinges
Stainless Steel Door Hinges
6 Pack Non-Mortise Door Hinges
6 Pack Non Mortise Door Hinges
Door Handle
Door Handle
Window Handle
Window Handle

Lathe Machine

The Lathe Machine is an indispensable tool in the creation of high-quality Door & Window Tower Bolts. With precision and accuracy, this machine ensures that every bolt is crafted to perfection. The sturdy steel material is expertly manipulated by the lathe as it spins and shapes the metal into a sleek and durable design. The sharp cutting tools effortlessly trim away excess material, creating smooth edges that are both aesthetically pleasing and secure for locking doors and windows. Each bolt undergoes meticulous attention to detail on the lathe, from drilling holes for screws to threading grooves for enhanced grip. The result is a finely-crafted Tower Bolt that guarantees safety and security for your home or office spaces. Trust in the power of the Lathe Machine to deliver unmatched quality in every Door & Window Tower Bolt it produces.

Lathe Machine

Specification

MODEL PLD 4 G PLD 6 G
Height of Center 165 165
Swing over Bed 330 330
Swing over Slide 190 190
A.B.C. 600 mm 1000mm
Width of Bed 242 242
  SPINDLE SPINDLE
Bore 40 40
Nose Thread Thread
Speed-8 R.P.M 45 to 1000 45 to 1000
  TRAVEL TRAVEL
Cross Slide 180 180
Top Slide 125 125
  OTHER OTHER
Lead Screw TPL 4 4
Tail Stock Sleeve Mt 3 3
Power Required (H.P.) 2 2
  THREAD THREAD
Thread Per inch 4 to 60 4 to 60
Thread Per mm 0.5 to 7.5 0.5 to 7.5
Tower Bolt Making Machines

Door & Window Tower Bolt Making Machines



Door Tower Bolt Application

Tower Bolts
Tower Bolts
Tower Bolts
Tower Bolts
Tower Bolts
Tower Bolts
Tower Bolts
Tower Bolts

Hinge Polishing Machine / Lance Machine

The Hinge Polishing Machine is an essential tool in any Door Aldrops Making Machine, capable of effortlessly polishing square bars and pipes, rectangle bars and pipes, square small parts, rectangle small parts, and sheet metal components. Its versatility allows for a wide range of metals to be polished with precision and efficiency, including stainless steel, aluminum, brass, copper, mild steel, and more. This advanced machine ensures a flawless finish on all types of metal materials used in door hardware manufacturing. With its automated features and specialized design for various shapes and sizes of components, the Hinge Polishing Machine guarantees superior quality results every time. Whether working with intricate hinges or durable aldrops for doors, this cutting-edge technology delivers consistent excellence in polishing performance.

Hinge Polishing Machine / Lance Machine

Specification

Model PHPM
Capacity 1/2" Square to 3" Square
Flap Wheel 300x50x127 mm
Gear Box Self Made+2 HP Motor
Main Head Motor 3 HP 2800 RPM
Feed Through Feed Roller
Aldrops Making Machine

Door Aldrops Making Machines



Aldrops Application

Aldrops
Tower Bolts
Aldrops
Tower Bolts
Aldrops
Tower Bolts
Aldrops
Tower Bolts
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Invest in Efficient Production

for Long Term Success

Investing in high-quality machinery like our Sheet Shearing Machine, Mechanical Power Press, Radial Drilling Machine, and Buffing Machine is a strategic move to stay ahead of the competition in the door fittings industry. By streamlining your production process with efficient equipment, you can boost productivity, increase efficiency, and ultimately achieve long-term success. Our machinery offers cutting-edge features and benefits that cater specifically to the needs of door fittings manufacturers. From precision cutting to smooth finishing touches, our machines are designed to deliver top-notch results consistently.